format a new USB stick FAT32 get to a command prompt convert X: /fs:ntfs WHERE X: is the USB stick copy all of the files from the Hiren's DVD to X: DVD:\ to X:\ open command prompt get to the USB drive X: cd\isolinux syslinux.exe -maf -d isolinux X: WHERE X: is the USB stick Done This stick will automatically boot to Mini Windows 7 Simply burn the ISO file to a DVD and it will work as a bootable DOS with choices of Windows XP or Windows 7.